There are many types of foam cutting machines used in India. These machine has both manual and automatic or semi automatic models. The need for labor is totally eliminated in fully automatic foam cutting machine.
Horizontal cutting machines comes with horizontal cutting knifes with moving blades. The cutting size of the horizontal machine can be from 2 mm to 200mm. Table for cutting is fully motorized. The block for cutting can be put on the table and table has the proper arrangement to support the block. The thickness for cutting can be fed into the digital counter. The maximum block height that can be put on the table can be 500 mm.
Contour cutting machine –
Contour cutting machine is used to cut any foam shape in two dimensions. The machine comes with rotating wire with four wheels and dust collecting system. The cutting head of the machine first cuts desired template of the cutting foam and then the wire cut the foam block. Both rigid and flexible foams can be cut easily with this machine.
Block cutting foam machine –
This machine cuts blocks in any desired form. The desired specifications of the cutting are fed into the digital screen display. These specifications can be stored into the machine. The cutting form size of up to 25 programs can be fed in touch screen display. Then the machine will cut automatically without need for any operator to manually handle the cutting process. The fully automatic machine also comes with own fault finding process and keeping history of maintenance programs. The automatic conveyor unit takes the foam from machine without need for labor. The foam is then cut into desired lengths. The manual model of the machine also comes.
Then there is a profile making machine, which makes dimple or helical profile in foams during cuttings.
Circular cutting machine is used to cut the low density foam in small thickness. The machine is made with strong welded steel. The cutting part is constant at one place and table moves on heavy duty rollers .the cutting unit only moves up and down on strong pillars. The machine has high accuracy of up to 10 RPM. The speed of the machine is displayed on the touch screen. The color touch panel comes with built in manual .the loading and unloading can be done easily with the reverse foot peddles
Vertical cutting machines are used to trim the sides of the blocks and cut bigger blocks into smaller sizes. The vertical machine can also be used for cutting Sofa cushions and thick sheets. The manual break is also provided for fast stopping the table. The machine has electric blade motor for blade. The cutting accuracy of the vertical cutting machine can be around 2 mm.